Background

Automated Guided Vehicles (AGVs) are essential in modern logistics, particularly in automated warehouse systems. These vehicles operate autonomously, transporting goods along predefined routes and stopping at designated locations. By integrating AGVs into smart warehouses, companies can optimize pallet storage and retrieval, improving space utilization and overall operational efficiency.

Solution Implementation

Core Control System:

• Master Controller: Hechuan PLC
• Application Area: Automated Guided Vehicles (AGV)
• I/O Configuration: LS-EC1 + 8DI2 + 8DI8DO*2

To enhance AGV performance, this system adopts a decentralized layout, simplifying internal wiring. By leveraging Decowell’s WellBUS solution, digital input points collect sensor signals to ensure foolproof operation, while output points drive hydraulic controls to adjust AGV height levels. The system determines movement trajectories based on position detection and safety signals, ensuring precise execution of hydraulic controls.

Key Advantages

 Optimized Wiring & Cost Efficiency

• WellBUS reduces wiring complexity, cutting cable usage by 50% and installation time by 35% compared to traditional I/O solutions.

Simplified Maintenance & Faster Troubleshooting

• Advanced diagnostics enable rapid issue identification, minimizing downtime and improving system reliability.

Enhanced Flexibility & Smart Control

• The modular architecture allows for easy system expansion and reconfiguration, increasing AGV adaptability to different operational requirements.

Conclusion

By integrating Decowell’s WellBUS solution, AGV systems achieve greater efficiency, flexibility, and intelligence while significantly reducing installation and maintenance costs. This advanced approach to automation ensures seamless warehouse operations, boosting productivity in modern logistics environments.